Analysis and Optimization of Process Parameters in EDM of RENE 80 Using Taguchi Method

Abstract

The present work aims to carry out an experimental investigation into the electrical discharge machining process while machining of Nickel super alloy RENE80. Taguchi L9 orthogonal array is used to plan the experimental layout. Taguchi method is used to analyze the effect of each process parameter such as peak current, pulse on time and pulse off time on chosen machining characteristics namely material removal rate (MRR) and surface roughness (SR) and also to predict the optimal combination of process parameters to get maximum material removal rate and minimum surface roughness separately. Further analysis of variance has been done to identify the significant affect of parameters on machining characteristics. It is found that parameters peak current and pulse on time have a significant affect where as pulse off time has no significant affect on material removal rate and surface roughness. Confirmation experiments are conducted at their respective optimum parametric settings to check the predicted optimal values of performance characteristics. Then percentage errors are calculated and are 0.94 and 4.87 respectively in predicting MRR and SR values.

Authors and Affiliations

Sugunakar A, Kumar A, Markandeya R

Keywords

Related Articles

A Study on Ground Water Quality Used for Irrigation in Prakasam District of A.P, India using Geographical Information Systems

The ground water samples collected from different mandals of prakasam district are analyzed in the laboratory for electrical conductivity (EC) , pH, cations (Na+,K+,Ca2+ and Mg2+) and anions (CO32- , HCO3-,Cl- and SO4-)....

Crystal Structure and Ionic Conductivity Study of Ni- Doped BSCF Cathode for Low Temperature SOFCS 

Nickel doped BSCF (Ba0.5Sr0.5Co1-xFe0.6NixO3-δ (BSCFNi); x=0.05, 0.1, 0.15, and 0.2) cathode materials were synthesized using sol-gel citrate method for low temperature (300-500oC) Solid Oxide Fuel Cell (SOFC) applicatio...

Structural Analysis of Front-End Cross Bar of a TATA407 Chassis Frame

The automotive industries are advancing various systems of a vehicle with innovative technologies. It is more essential to improve the vehicle performance at low manufacturing cost. Reduction of weight of various parts o...

A Comparative Study on Removal of Toluene by Batch Reactor using Different Fungal Culture Isolated from Municipal Sewage Water

The increasing rate of polluted gases in the atmosphere raises some of the major environmental and human health related problems that was recently suspected; hence the comparative study on removal of toluene by batch rea...

Development of Aluminum Foams by Different Methods and Evaluation of its Density by Archimedes Principle

Methods for producing metal foams are many, but obtaining repeatability in the properties is very difficult. The main challenge posed by the metal foam is that obtaining homogeneous porosity. Although lot of problems inv...

Download PDF file
  • EP ID EP404738
  • DOI 10.9756/BIJIEMS.10502
  • Views 151
  • Downloads 0

How To Cite

Sugunakar A, Kumar A, Markandeya R (2017). Analysis and Optimization of Process Parameters in EDM of RENE 80 Using Taguchi Method. Bonfring International Journal of Industrial Engineering and Management Science, 7(3), 1-6. https://europub.co.uk./articles/-A-404738