Analysis of Aluminum Stud Welding Quality Affected by Magnetic Blowing Based on ANSYS

Journal Title: Automobile Technology & Material - Year 2024, Vol 39, Issue 3

Abstract

In order to solve the problem of poor welding quality and frequent falling off of aluminum studs for a vehicle, this paper simulated the magnetic field and electromagnetic force generated in the welding process by ANSYS software, and confirmed the cause was magnetic blowing generated by the deviation of the welding arc caused by the influence of ferromagnetic substances during the welding process. Test confirmed the measures of reducing welding current to reduce magnetic blowing and put into practice. The results show that reduction of welding current can effectively solve the problem of welding stud falling off, relevant rules are summarized, which provide reference for welding stud welding of subsequent vehicle models.

Authors and Affiliations

Du Zhiqiang, Wei Ling

Keywords

Related Articles

Bonding Research and Application of Carbon Fiber Reinforced Polymer in Underbody

Carbon Fiber Reinforced Polymer (CFRP) is a material with excellent mechanical properties. The application of bonding CFRP parts with body has not been realized in mass automobile production in China. The article describ...

Digital Twin Plant Construction and Process Verification Based on Tecnomatix

In order to shorten the cycle of product, design and developent, procurement and production,construction of a flexible, efficient, low-cost and high-quality manufacturing operation system, digital twin technology is cruc...

Research on Fatigue Fracture Mechanism of Balanced Suspension Leaf Spring Seat of Engineering Vehicle

In order to address the issue of failure fracture of balance suspension leaf spring seat of engineering vehicle, this paper analyzed the balance suspension leaf spring seat by process analysis, fracture analysis,metallog...

Analysis of Application of Dimension Engineering in Automotive Development

To address the issue of perceived quality in the appearance of vehicle gaps, this article mainly described the content and application of dimensional engineering in the entire product development life cycle of automobile...

Research and Application of Traceability Technology for Stamping Parts

In order to achieve traceability management of quality issues in stamping parts, the structure,principles, and advantages and disadvantages of mold mechanical coding technology and equipment laser coding technology were...

Download PDF file
  • EP ID EP732985
  • DOI 10.19710/J.cnki.1003-8817.20230069
  • Views 27
  • Downloads 1

How To Cite

Du Zhiqiang, Wei Ling (2024). Analysis of Aluminum Stud Welding Quality Affected by Magnetic Blowing Based on ANSYS. Automobile Technology & Material, 39(3), -. https://europub.co.uk./articles/-A-732985