DEVELOPMENT AND MANUFACTURING OF ARDUINO BASED ELECTROCHEMICAL DISCHARGE MACHINE

Journal Title: Journal of Machine Engineering - Year 2018, Vol 18, Issue 1

Abstract

The machining of non-conducting materials is very difficult due to its brittleness and hardness properties. The electrochemical discharge machining (ECDM) process is the hybrid non-traditional manufacturing technology because it is combined with two processes namely electro-chemical machining (ECM) and electro-discharge machining (EDM) which can cut non-conducting and conducting materials. Hence from this view, the present work is undertaken to understand the development and manufacturing of ECDM setup based on Arduino. The 2D drawings are drawn by using AutoCAD software and 3D model is developed with CATIA software. The ECDM machine setup is manufactured accurately according to the 2D drawings and 3D model. The gravity feed mechanism is applied to workpiece materials and the speed of cathode tool electrode is controlled by using Arduino programming through the computer. The preliminary experimental trials were carried out and micro-hole drills on the glass and ceramic materials are successfully achieved. The present article provides fundamental and detailed building study of ECDM setup which includes information from the starting sketch up to the real prototype model. This work may be useful to make advanced machining setup as well as may solve the basic difficulties of new researchers in this field.

Authors and Affiliations

Pravin PAWAR, Amaresh KUMAR, Raj BALLAV

Keywords

Related Articles

END MILLING OF TI-48AL-2CR-2NB UNDER HIGH-FEED CONDITIONS

Gamma titanium aluminides are fast developing materials and particularly in use for aerospace and automotive components. Due to the high cutting forces and raised cutting temperatures achieved during milling of this mate...

MACHINE VISION DETECTION OF THE CIRCULAR SAW VIBRATIONS

Dynamical properties of rotating circular saw blades are crucial for both production quality and personnel safety. This paper presents a novel method for monitoring circular saw vibrations and deviations. A machine visio...

METHOD FOR PREDICTING THE ACCURACY OF ROTATIONAL ELEMENTS MEASUREMENTS USING THE FIVE-AXIS COORDINATE MEASURING SYSTEM

The measurements of solids of revolution are one of the most common task in industrial practice. Therefore it is not surprising, that new solutions dedicated to improve accuracy and acceleration of measurements of rotati...

COMPENSATION OF SYSTEMATIC ERRORS OF DAMAGED PROBE FOR ON-MACHINE MEASUREMENT

Spatial characteristic of triggering radius of the damaged probe for the CNC machine tools has been presented. In such case a clear distortion of the probe performance characteristic and a significant increase in probe e...

THE ANALYSIS OF ENVIRONMENTAL AND HUMAN IMPACTS OF USING STRONG ALKALINE WATER FOR COOLING DURING MACHINING

An eco-friendly manufacturing approach is important for the environment. Enhancing machining performances is not only required to improve product’s quality, time saving, and reduces costs; it is also contributed to the...

Download PDF file
  • EP ID EP269965
  • DOI 10.5604/01.3001.0010.8822
  • Views 94
  • Downloads 0

How To Cite

Pravin PAWAR, Amaresh KUMAR, Raj BALLAV (2018). DEVELOPMENT AND MANUFACTURING OF ARDUINO BASED ELECTROCHEMICAL DISCHARGE MACHINE. Journal of Machine Engineering, 18(1), 46-61. https://europub.co.uk./articles/-A-269965