Enhancement of Foley Catheter Assembly Section Quality using Six Sigma (A Case Study of an Indonesian Medical Device Company)
Journal Title: International Journal of Current Science Research and Review - Year 2024, Vol 7, Issue 07
Abstract
This study aims to enhance the quality of the Foley catheter assembly section at PT XYZ, an Indonesian medical device manufacturer, using Six Sigma methodology. PT XYZ currently faces an 8% defect rate in its Foley catheter assembly section, surpassing the acceptable 3% threshold. The current Sigma level of the Shrink process within the assembly section is 2.36, while the Balloon Vulcanizing and Assembly process stands at 2.68. The Six Sigma DMAIC (Define, Measure, Analyze, Improve, Control) framework was used to identify and address root causes of defects. Data collection methods included interviews, questionnaires, and field observations, revealing key issues such as incorrect tray loading, machine calibration errors, operator skill variability, and inadequate handling techniques. Proposed improvements include updating Standard Operating Procedures (SOPs), implementing SCAMPER for calibration, comprehensive training programs, and incentive schemes. Additional measures involve template overlays for precise cutting, vendor maintenance, and control charts for consistency. The Control phase ensures sustainability through documentation, training, and monitoring using control charts and Failure Modes and Effects Analysis (FMEA). Implementing these solutions is expected to reduce the defect rate and elevate the Sigma level of both processes to 3, enhancing process efficiency and product quality. This will improve operational efficiency and customer satisfaction, providing a robust framework for PT XYZ to elevate its quality control and contribute to better healthcare device manufacturing in Indonesia.
Authors and Affiliations
Catherine Patricia Ulina, Dr. Eng. Mursyid Hasan Basri, S. T. , M. T.
Keywords
Related Articles
- EP ID EP740688
- DOI 10.47191/ijcsrr/V7-i7-63
- Views 52
- Downloads 0
An Analysis Management by Mike 21 Modelling at Rolak 70 Retention Pool in Jombang Regency, East Java Province, Indonesia
Some areas in Indonesia have high level of sedimentation problems that able to cause flooding, and one apparent solution is to build a retention pool. Sedimentation is deposition of material into the reservoir or dam due...
Measurement Digital Transformation Capability on Operational Performance (Case Study: Bank BJB)
With the changes in market environments and the development of digital technology, the banking industry urgently needs to develop the capability to adapt to profound changes in strategy and business processes. This study...
Teaching Mathematics with the Assistance of an AI Chatbot to Enhance Mathematical Thinking Skills for High School Students
The paper introduces the concepts of thinking and mathematical thinking, emphasizing the significance of mathematical thinking in problem-solving and the development of mathematical skills. It elaborates on the process o...
Psychosocial Factors at Work: A Case Study among Salesmen in an Indonesian Automotive Company
Human resources are the most vital for organizations to achieve their goals. In today’s world where all the business operations are advancing, and competition is increasing, the performance of an employee is the vital so...
Laboratory Study of Analysis of the Effect of ABS Surfactant Injection on Increasing Oil Recovery
The decline in oil recovery in oil and gas fields is a problem that must be faced now and in the future along with the increasing need for petroleum energy. Increasing oil recovery reserves requires an advanced method, n...