IMPROVE MACHINING PROCESS CAPABILITY BY USING SIX-SIGMA

Journal Title: International Journal for Quality Research - Year 2011, Vol 5, Issue 2

Abstract

Six-Sigma is an improvement strategy for achieving customer satisfaction by reducing variation and thus producing products and services better, faster and cheaper. This study presents a Six-Sigma project of an automotive plant illustrating how the DMAIC methodology and statistical techniques were applied to resolve the issue of manufacturing process capability. This project has substantially benefitted the organization by reducing the variation of bore size of crank case, achieving zero rejection and improving the on time delivery. By using appropriate qualitative and quantitative tools in different phases of the DMAIC methodology, the critical output, key process inputs and root causes were identified, analyzed and validated. This project methodology can be used in general to reduce process variation for any other manufacturing processes as well, which will help in improving customer satisfaction.

Authors and Affiliations

Sanjit Ray, Prasun Das

Keywords

Related Articles

IMPACT OF QUALITY AND SAFETY PRODUCT ON COMPETITIVENESS

This work should indicate how an integrated approach to continuous improvement of quality and safety of products affecting the competitiveness goals as product and company. The impact of Quality Management System (QMS) a...

LEAN THINKING IN HEALTHCARE: REVIEW OF IMPLEMENTATION RESULTS

For over decade, automotive industry originated lean concept has been successfully implemented in healthcare systems as a management method and philosophy with main focus on elimination of all types of wastes and looses...

EXPLORING LINKAGES BETWEEN MANUFACTURING FUNCTIONS, OPERATIONS PRIORITIES AND PLANT PERFORMANCE IN MANUFACTURING SMES IN MUMBAI

Nowadays, in order for small and medium scale enterprises to excel in performance, it is necessary to have congruency among the manufacturing functions and the operational priorities. In this paper a model is presented t...

A LINEAR PROGRAMMING METHOD TO ENHANCE RESOURCE UTILIZATION CASE OF ETHIOPIAN APPAREL SECTOR

The Ethiopian industrial development strategy is characterized by export-led and labor intensive industrialization. The country is emerging as the most important investment destination in its apparel sector. Thought this...

IMPROVEMENT TOOLBOX DESIGN FOR EFQM CRITERIA

The EFQM Excellence Model is a framework that helps organizations to achieve competitive advantage by measuring where they are on their path to excellence. However, it does not tell the organization what to do or how it...

Download PDF file
  • EP ID EP254851
  • DOI -
  • Views 112
  • Downloads 0

How To Cite

Sanjit Ray, Prasun Das (2011). IMPROVE MACHINING PROCESS CAPABILITY BY USING SIX-SIGMA. International Journal for Quality Research, 5(2), 109-122. https://europub.co.uk./articles/-A-254851