STUDY OF DIFFERENCES BETWEEN REAL AND EFFECTIVE HEAT TRANSFER COEFFICIENTS TO PROVIDE CORRECT DATA ON TEMPERATURE FIELD CALCULATIONS AND COMPUTER SIMULATIONS DURING HARDENING OF STEEL
Journal Title: EUREKA: Physics and Engineering - Year 2018, Vol 0, Issue 3
Abstract
The paper analyses contemporary methods and probes for testing liquid media used as a quenchant in heat treating industry. It is shown that lumped-heat-capacity method, often used for testing liquid media, produces big errors during transient nucleate boiling processes due to incorrect calculation condition caused by use effective heat transfer coefficient (HTC). The effective heat transfer coefficients (HTCs), utilized for this purpose, are almost seven times less as compared with real HTCs that results in incorrect calculation the value of Bi. Instead of lumped-heat -capacity method, a general cooling rate equation is proposed for HTC calculation. It is underlined that effective HTCs can be used only for approximate core cooling rate and core cooling time of steel parts calculations. For investigation cooling capacity of liquid quenchants, including initial heat flux densities, HTCs and critical heat flux densities, high developed technique of solving inverse problem should be used based on accurate experimental data generated by testing liquid media with the Liscic/Petrofer probe or other similar technique.
Authors and Affiliations
Nikolai Kobasko
NEW APPROACH IN MODIFYING QUENCHING PROCESSES BASED ON POSSIBILITY OF CONTROLLING STEEL’S SURFACE TEMPERATURE BY INSULATING LAYER
In the paper is shown a possibility to govern surface temperature of steel parts during quenching by controlling the thickness of the insulating layer. That results in developing the new quenching technologies like auste...
THE OVERVIEW OF INVESTIGATION IN THE FIELD OF BANKNOTE DESIGN FOR VISUALLY IMPAIRED PEOPLE
This essay aims to elaborate the technology when it comes to banknote making for visually impaired members of the society. The visually impaired are divided in three subgroups: color-blind, partially sighted and blind pe...
METHOD OF AUTOMATED CONSTRUCTION AND EXPANSION OF THE KNOWLEDGE BASE OF THE BUSINESS PROCESS MANAGEMENT SYSTEM
The problem of constructing and using the knowledge representation in the process control system is studied. It is shown that when implementing knowledge-intensive business process management, it is necessary to use auto...
RESEARCH ON USE OF LOW CONCENTRATION INVERSE SOLUBILITY POLYMERS IN WATER FOR HARDENING MACHINE COMPONENTS AND TOOLS
There is an optimal water concentration of inverse solubility polymers ( 1 %) where in many cases film boiling is absent. Based on accurate experimental data of French and data of authors, it was shown that during quench...
THE DEVELOPMENT OF THE RISK MANAGEMENT MECHANISM FOR INNOVATION PROJECT
It is established that the high probability of emergence of risk situations in the innovation project, requires the implementation of risk management measures. It is noted that there is currently no mechanism for distrib...